EOD Gear® • Manufacturing Services • Franklin, Tennessee
Precision Custom Foam for Defense, Aerospace & Mission-Critical Equipment
When critical equipment needs to be protected, organized and immediately accessible, off-the-shelf foam isn't enough.
One Specialized Case or an Entire Program
EOD Gear provides custom CNC foam cutting services for defense contractors, military units, EOD teams, law enforcement agencies, aerospace organizations and equipment manufacturers.
Custom foam is designed and CNC cut in-house at our Franklin, Tennessee manufacturing facility under our ISO 9001:2015 certified quality management system — a repeatable solution for initial production and every replacement or expansion requirement that follows.
Whether you're organizing a single mission-critical kit or standardizing hundreds of cases across an organization, the objective is the same: protect the equipment, improve accountability and create a repeatable configuration.
From Equipment to Finished Foam
You don't need to arrive with a finished CAD file.
Send What You Have
Case model, equipment list, drawings, dimensions, CAD files or an existing layout — start with what you know.
We Develop the Layout
Our team works with you to develop the foam configuration around your equipment and operational requirements.
CNC Cut In-House
Foam is precision cut at our Franklin, TN facility under ISO 9001:2015 quality control.
Repeat On Demand
Once the configuration is locked, we produce identical inserts for expansion, replacement and recurring requirements.
Already have the case? We can manufacture the foam. Need the complete solution? EOD Gear can provide the protective case and custom foam as a complete package — one supplier, one purchase order, ready to field.
Built for Repeatability
The First Kit Is Only Part of the Requirement
For defense programs and fleet-wide deployments, standardization is the mission. Once a foam configuration is established, EOD Gear supports repeat production for additional kits, replacement inserts, program expansion and recurring requirements.
That makes custom CNC-cut foam an effective solution for organizations that need standardized equipment layouts across multiple teams, vehicles, aircraft, facilities or fielded systems.
Defense & Government Procurement
More Than a Foam Shop
Government and defense customers need a manufacturer that understands the procurement side, not just the cutting table.
- GSA Schedule purchasing — GS-07F-148GA
- CMMC Level 2 cybersecurity compliance
- ITAR-controlled program support
- Government purchase orders & P-Cards
- Defense contractor & subcontractor requirements
- Prototype through repeat-production support
- Complete case, foam & equipment kitting solutions
Frequently Asked Questions
What types of custom foam does EOD Gear manufacture?
EOD Gear manufactures CNC-cut custom foam inserts for defense equipment, EOD kits, military tools, maintenance kits, protective cases, electronics, instruments, tool-control systems and other mission-critical equipment.
Can you design the foam insert for us?
Yes. You can provide the case model, equipment list, drawings, dimensions, CAD files or an existing layout. Our team can work with you to develop a configuration based on your requirements.
Can EOD Gear provide both the case and custom foam?
Yes. EOD Gear can provide a complete case-and-foam solution, including protective cases and custom CNC-cut inserts. This can simplify procurement when you need a complete deployable or transportable equipment package.
Can you duplicate the same foam layout for multiple kits?
Yes. Repeatability is one of the primary advantages of CNC-cut foam. Once the configuration is established, EOD Gear can produce additional inserts for fleet-wide deployments, replacement requirements and recurring production.
Do you support small quantities and prototypes?
Yes. Requirements can range from a specialized one-off configuration to larger recurring production programs. Contact EOD Gear with your quantity and requirements so we can determine the best manufacturing approach.
Do you provide custom foam for Pelican cases?
Yes. EOD Gear can manufacture custom foam inserts for Pelican cases and other protective hard cases. If you do not already have the case, EOD Gear can also provide the case as part of the complete solution.
Can you create tool-control and FOD-accountability foam?
Yes. Custom foam can be configured to provide defined locations for tools and equipment, supporting visual inventory, tool accountability and FOD-control programs.
Do you work with defense contractors and OEMs?
Yes. EOD Gear supports defense contractors, government agencies, military organizations, law enforcement and equipment manufacturers requiring custom foam, protective cases, kitting and repeatable production solutions.
Can EOD Gear support recurring or program-wide requirements?
Yes. EOD Gear can support repeat production after the configuration is established, making the service well suited for standardized kits, fielded systems and program-wide deployments.
How do I request a quote for custom foam cutting?
Provide as much information as you currently have, including the case manufacturer/model, equipment or item list, approximate quantity, drawings or CAD files if available, and your required delivery timeline. You don't need to have everything engineered before contacting us — we can help develop the solution.
About EOD Gear
EOD GEAR®
A U.S. defense manufacturer based in Franklin, Tennessee, providing mission-focused equipment, manufacturing, kitting and custom solutions to military, federal, law-enforcement and defense-industry customers.
Our ISO 9001:2015 certified quality system, GSA Schedule, CMMC Level 2 cybersecurity compliance and ITAR capabilities allow EOD Gear to support requirements ranging from individual operational kits to repeatable production for larger defense programs.
The foam isn't the mission — the equipment inside it is. Our job is to make sure it's protected, organized, accountable and ready.
Send Us the Requirement
Click Add to Quote above and include:
- Case manufacturer and model
- Equipment or tools going into the case
- Quantity required
- Drawings, dimensions or CAD files, if available
- Tool-control, FOD or organizational requirements
- Required delivery date
- Government contract or program requirements
Don't have everything figured out yet? That's fine. Send us the requirement and let EOD Gear help develop the solution.
Need Custom Foam? Start With What You Know.
One custom insert, a complete case-and-foam system, or hundreds of identical kits — EOD Gear can develop and manufacture the solution.
Use Add to Quote above, call (938) 336-3639 or email govsales@EOD-gear.com
Add to Quote to Start Your Project
