Custom Foam

EOD Gear manufacturing credentials: SBA-certified Service-Disabled Veteran-Owned, GSA Contract GS-07F-148GA, ISO 9001:2015, CMMC 2, Made in USA, ITAR Registered, ATF FFL Type 10 and FEL Type 20 Manufacturer

Every tool has a home — and when one is missing, the foam tells you before the mission does. EOD Gear provides CNC-routed custom foam from our Franklin, Tennessee facility: precision-cut case inserts, kit organization, and tool-control foam for teams that account for every item, every time. Cut on a CNC router under our ISO 9001:2015 certified quality system — not pick-and-pluck, not hand-carved — so every cavity fits its tool and every kit in the fleet is identical. Backed by GSA-authorized and ITAR-compliant processes, from a single custom case to a program-wide kit standard.

What custom foam services does EOD Gear offer?
CNC-routed custom foam cut in Franklin, Tennessee: case inserts for Pelican and similar hard cases, kit organization foam, tool-control inserts, and protective packaging for equipment and instruments. From a single case to identical inserts across an entire program's kit fleet.

 

Why CNC-routed foam instead of pick-and-pluck?
Pick-and-pluck approximates your tools; CNC routing fits them. Machine-cut cavities hold each item securely without slop, survive years of use without tearing out, and reproduce identically on every insert — which is what makes fleet-wide kit standardization and true tool accountability possible.

 

What is tool-control foam?
Tool-control foam gives every item a dedicated, shaped cavity so a missing tool is visible at a glance — the foundation of FOD prevention programs in aviation and of tool accountability in EOD, armorer, and maintenance work. When the cavity is empty, you know before the case closes, not after the job.

 

Can EOD Gear cut foam for my existing case and tools?
Yes. Tell us the case model and what needs to live in it — drawings, dimensions, or a working layout of the actual items — and we'll design and cut inserts to match. We supply cases too, so a complete case-plus-foam solution can ship ready to load.

 

Who uses custom foam inserts?
EOD teams and bomb squads standardizing tool kits, military maintenance and aviation units running FOD programs, law enforcement armorers, labs and medical teams protecting instruments, and companies shipping or fielding equipment that has to arrive intact and organized.

 

How do I get a custom foam quote?
Email your case model, item list or drawings, and quantity to govsales@EOD-gear.com. EOD Gear is GSA-authorized and ISO 9001:2015 certified, supporting purchase orders, GSA orders, and recurring production for program-wide kit builds.